How To Solve Frequent Yarn Breakage in Ribbon Weaving Machine

How To Solve Frequent YarnBreakage in Ribbon Weaving Machine

• "Yarn breakage accounts for 35% of unplanned downtime in ribbon production. 

Step-by-Step Guide：

1. Inspection of Tension System：

◦ "Check if the tension pulley is misaligned. Example: In a 2024 case study, a German factory reduced breakage by 70% by 

adjusting pulley tension from 8N to 5N."

2. Needle Condition Assessment：

◦ "Dull needles cause 60% of yarn breaks. Replace needles every 2000 hours (refer to ISO 14119 standards for maintenance cycles)."

Conclusion：

• "Download our free maintenance checklist (PDF) to implement these steps, or contact our technical team for on-site 

troubleshooting support."